Ammonia Fertilizer Plant

Engineering Excellence for Process Safety & Design

Delivering comprehensive process engineering solutions that integrate advanced design, safety management, and environmental sustainability across the complete project lifecycle.

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About Katalysers

Engineering Solutions That Drive Excellence

We are a leading provider of process engineering and safety consulting services, combining deep technical expertise with practical industry knowledge to optimize operations, mitigate risks, and achieve sustainable performance across major industrial sectors.

Industrial Engineering

Process Design Engineering

Comprehensive process development from conceptual design through detailed engineering, commissioning, and operational support.

Safety & Risk Management

Advanced hazard analysis and risk assessment ensuring compliance with international standards and regulatory requirements.

Environmental Sustainability

Innovative solutions that minimize environmental impact while maximizing operational efficiency and performance.

Occupational Health Services

Comprehensive workplace health monitoring and assessment programs protecting workforce wellbeing.

Our Expertise

World-Class Industrial Solutions

Delivering engineering excellence across diverse industrial facilities worldwide

Oil and Gas Refinery

Oil & Gas Facilities

Upstream and downstream operations

Fertilizer (Ammonia and Urea) Plant

Fertilizer Plants

Complex production facilities

Chemical Plant

Chemical Processing

Advanced manufacturing operations

Petrochemical

Petrochemical Complexes

Integrated production units

Renewable Energy

Renewable Energy

Sustainable power generation

Industrial Pipeline

Pipeline Systems

Cross-country infrastructure

Our Services

Comprehensive Engineering Solutions

End-to-end process engineering and safety consulting services across the complete project lifecycle

Process Design

Process Design Studies

Comprehensive process engineering services from conceptual design through detailed engineering, commissioning support, and operational optimization.

  • Process Flow Diagrams (PFD) Development
  • Piping & Instrumentation Diagrams (P&ID)
  • Mass and Energy Balance Studies
  • Process Simulation & Modeling
  • Equipment Sizing & Selection
  • Utility Systems Design
  • Process Optimization Studies
  • Debottlenecking & Revamp Studies
  • Heat Integration & Energy Efficiency
  • Process Control Philosophy
  • Operating Procedures Development
  • Commissioning & Startup Support
Hazard Analysis

Process Hazard Analysis

Systematic identification and evaluation of process hazards throughout the facility lifecycle to ensure safe operations.

  • Hazard Identification (HAZID)
  • Hazard & Operability (HAZOP) Study
  • Environment Identification (ENVID)
  • SIL Classification & Verification
  • Occupational Health Identification (OHID)
  • Project HSE Review (PHSER)
  • Inherent Safer Design (ISD) Review
  • Simultaneous Operations (SIMOPS)
  • Layout Safety Review
  • Matrix of Permitted Operations (MOPO)
  • Bow-Tie Analysis
  • Constructability Review
  • Pre-Startup Safety Review (PSSR)
  • Process Safety Management (PSM)
Risk Assessment

Process Risk Assessment

Advanced quantitative and qualitative risk analysis supporting informed decision-making and safety optimization.

  • Fire & Explosion Risk Assessment (FERA)
  • Toxic Refugee Impairment Assessment (TRIA)
  • Quantitative Risk Assessment (QRA)
  • Detailed Risk Assessment (DRA)
  • Building Risk Assessment (BRA)
  • Flare Radiation & Dispersion
  • Toxic Gas Dispersion Zoning
  • Vent Dispersion
  • Escape, Evacuation & Rescue Analysis (EERA)
  • Dropped Objects
  • Emergency System Survivability Assessment (ESSA)
  • Control of Major Accident Hazards (COMAH)
  • ALARP Demonstration & Cost Benefit Analysis
  • Reliability, Availability & Maintainability (RAM)
Occupational Health

Occupational Health Services

Comprehensive workplace health monitoring and assessment programs protecting workforce wellbeing.

  • Occupational Health Identification (OHID) Workshops
  • Indoor Air Quality (IAQ) Monitoring
  • Chemical Exposure Monitoring
  • Microbiological Monitoring
  • Personal Noise Exposure Monitoring
  • NORM Measurements
  • Vibration Exposure Monitoring
  • Non-Ionizing Radiation Monitoring
  • Ergonomic Assessments
  • Illumination Level Assessments
  • Heat Stress Monitoring
  • Human Factors Engineering (HFE) Studies
Environmental

Environmental Analysis

Environmental impact assessment and sustainability consulting services promoting responsible operations.

  • Environment Impact Assessment (EIA)
  • Air Dispersion Modelling
  • GHG Emissions Analysis
  • Noise Mapping & Contour Studies
  • Social Impact Assessment (SIA)
  • Social Baseline Survey
Industries

Sectors We Serve

Delivering engineering excellence across diverse industrial sectors worldwide

Oil & Gas (Upstream/Downstream)
Drilling Wells
Chemical Industries
Fertilizer Industries
Renewable Energy
Cement Industries
Petrochemical Complexes
Cross-Country Pipelines
Steel Industries
Ports & Terminals
Pharmaceuticals
Food Industries

Proven Track Record

Delivering excellence across the globe

150+

Projects Delivered

25+

Years Experience

20+

Countries Served

60+

Industry Experts

Get In Touch

Contact Us

Ready to discuss your next project? Our team of experts is here to help

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Office Location

Lahore, Punjab, Pakistan

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Email Us

info@katalysers.com
contact@katalysers.com

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Call Us

+92 (300) 123-4567
Available Mon-Fri, 9AM-6PM PKT

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